The Cal Poly SLO Materials Engineering (MATE) Polymer & Composite 3D Printing Lab is a dedicated space that gives students access to cutting-edge polymer and polymer composite 3D printing technologies. The space is used for lab class, industry-sponsored senior project research and independent study.
The vision is to become a leading ‘Learn by Doing’ lab known throughout California.
Bicycle crank arms (printed with carbon fiber reinforced nylon composite)
Designed for engineering grade and composite materials, fully compatible with high-temperature polymers (PEEK, PEKK). The F350 provides high-speed, repeatability, reproducibility, and reliability.
The Markforged Mark Two Desktop 3D Printer is capable of creating aluminium-strength parts with patented CFR™ (Continuous Fiber Reinforcement) technology.
The MK4 provides high-speed 3D printing with ease. The successor to the award-winning 3D printing workhorse Original Prusa MK3.
Featuring a 7"×7"×7" build volume, the MINI+ is a fully-equipped 3D printer. Featuring sensorless homing, automatic Mesh Bed Calibration, replaceable nozzles, network connectivity, USB printing and a full-color LCD screen.
This extruding system allows anyone to make custom 3D printing filaments, starting from industrial pellet or chopped scrap 3D prints, and plastic waste.
The Material Management System automates material storage, preparation, and post-print annealing – making successful printing of Ultra-Polymers like PEEK, ULTEM™, and Composites accurate and simplified.
The MATE Polymer & Composite 3D Printing Lab primarily employs Fused Deposition Modeling (FDM) processes.
FDM is an additive manufacturing technique suitable for use in an office environment. A fine stream of molten material (usually thermoplastic) is deposited by a heated extrusion head. Semi-liquid thermoplastic material is extruded and then deposited one layer at a time starting at the base. This builds the model vertically on a fixtureless base. Successive layers adhere together through thermal fusion. The FDM process requires no post-production UV curing, enabling multiple versions of a part to be created within a short time frame. This is the most widely used additive manufacturing method for home and office use due to the low machine and operating costs. As with other additive manufacturing processes, a CAD solid model of the part is required.
The process is also known as Fused Filament Fabrication (FFF) or plastic jet printing.
Reference:
Granta EduPack 2022 R2, Cambridge, UK
A comparison of common thermoplastic filaments can be found here.
Fused filament fabrication (FFF)
340 x 340 x 350 mm
1825 x 960 x 940 mm
~50+ μm
1.75 mm
2 (printhead purging system)
High
~500°C
160 °C
140 °C (active heating)
PLA, ABS, ASA, PA6, PA, PC, PEEK, PEKK, -CF,-GF
3DGence FFF 3D printing platform
Heated material chamber
Fused filament fabrication (FFF)
320 x 132 x 154 mm
584 x 330 x 355 mm
~100 μm
1.75 mm (plastic), 0.375 mm (fiber)
2 (1 plastic, 1 fiber)
Low
~300°C
n/a
n/a
Plastic nozzle: PA6, PA6+short carbon fiber
(Continuous) Fiber nozzle: carbon, glass, HS glass, aramid (Kevlar)
3D Printing strong parts in continuous carbon fiber
How to load & unload material
Introduction, bed leveling, printing, settings
Fused filament fabrication (FFF)
250 x 210 x 220 mm
530 × 545 × 640 mm (in enclosure)
~50 - 300 μm
1.75 mm
1
High
~300°C
~120°C
n/a
PLA, PETG, ABS, ASA, Flex, HIPS, PA, PVA, PC, PP, CPE, PVB, NGEN, short fiber composites
Original Prusa MK4 - always perfect first layer, 32bit board, Nextruder, Input shaper
PrusaSlicer beginner tutorial: learn the basics
New User Guide - Original Prusa MK4
Fused filament fabrication (FFF)
180 x 180 x 180 mm
380 × 330 × 380 mm
~50 - 250 μm
1.75 mm
1
Intermediate
~280°C
~100°C
n/a
PLA, PETG, ASA, ABS, PC, PP, Nylon
Original Prusa MINI is here: Smart and compact 3D printer
Prusa Mini+ video user guide (Cal Poly)
3D printing for beginners in 2021 feat. Prusa MINI+
First layer calibration and filament loading
Felfil System is the most compact filament extrusion system on the market. It allows to produce the filament for your 3D printing starting from virgin pellet or shredded recycled materials. The system is a full setup that includes everything that is needed to develop and produce filament for any FDM 3D printer, it includes:
Felfil: Make your own filament
Felfil Extruder and Spooler+ video user guide (Cal Poly)
Felfil Shredder video user guide (Cal Poly)
Felfil Spooler: first steps with our filament winder
The 3DGence MMS automates material storage, preparation, and post-print annealing – making successful printing of Ultra-Polymers like PEEK, ULTEM™, and Composites accurate and simplified.
Material Management System-way of increasing the strength of a 3D printing parts.